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水泥撒布車的知識特點介紹
泥撒布車是一種在道路建設和養(yǎng)護等工程中具有重要作用的機械設備,以下是關于它的相關知識:
Mud spreader is a professional mechanical equipment that plays an important role in road construction and maintenance projects. The following is related knowledge about it:
結構組成
Structural composition
底盤:通常采用專用的汽車底盤,如東風、解放等的底盤,為整個車輛提供行駛動力和支撐。底盤的性能直接影響水泥撒布車的行駛穩(wěn)定性和通過性,包括發(fā)動機功率、軸距、輪胎規(guī)格等參數(shù)都根據(jù)車輛的整體設計和使用需求進行選擇。
Chassis: Typically, specialized automotive chassis such as those from brands like Dongfeng and Jiefang are used to provide driving power and support for the entire vehicle. The performance of the chassis directly affects the driving stability and passability of the cement spreader, including parameters such as engine power, wheelbase, tire specifications, etc., which are selected according to the overall design and usage requirements of the vehicle.
水泥罐體:是儲存水泥的部件,一般采用碳鋼或不銹鋼材質制成,具有良好的密封性和耐腐蝕性。罐體形狀多為圓柱形或橢圓柱形,內部設有螺旋輸送裝置或氣力輸送裝置,用于將水泥輸送到撒布裝置。
Cement tank: It is a component for storing cement, generally made of carbon steel or stainless steel material, with good sealing and corrosion resistance. The shape of the tank body is mostly cylindrical or elliptical, with a spiral conveying device or pneumatic conveying device inside, used to transport cement to the spreading device.
撒布裝置:主要由撒布盤、傳動機構和調節(jié)機構等組成。撒布盤通常安裝在車輛尾部,通過傳動機構與底盤的動力輸出裝置相連,由發(fā)動機提供動力使其旋轉。調節(jié)機構可以控制撒布盤的轉速、角度和撒布寬度,從而實現(xiàn)不同的撒布量和撒布范圍。
Spreading device: mainly composed of spreading disc, transmission mechanism, and adjustment mechanism. The spreading plate is usually installed at the rear of the vehicle, connected to the power output device of the chassis through a transmission mechanism, and powered by the engine to rotate it. The adjustment mechanism can control the speed, angle, and spreading width of the spreading disc, thereby achieving different spreading amounts and ranges.
計量裝置:用于精確測量和控制水泥的撒布量。常見的計量方式有容積式計量和稱重式計量。容積式計量通過測量水泥在一定容積內的體積來計算撒布量,稱重式計量則通過安裝在罐體或撒布裝置上的稱重傳感器,實時測量水泥的重量來控制撒布量。
Measuring device: used for precise measurement and control of the amount of cement spread. The common measurement methods include volumetric measurement and weighing measurement. Volumetric measurement calculates the spreading amount by measuring the volume of cement within a certain volume, while weighing measurement controls the spreading amount by measuring the weight of cement in real time through a weighing sensor installed on the tank or spreading device.
控制系統(tǒng):包括電氣控制系統(tǒng)和液壓控制系統(tǒng)。電氣控制系統(tǒng)用于控制車輛的啟動、停止、撒布裝置的運行以及各種儀表的顯示等;液壓控制系統(tǒng)則主要用于控制撒布裝置的升降、傾斜以及撒布盤的轉速等,確保撒布過程的平穩(wěn)和精確。
Control system: including electrical control system and hydraulic control system. The electrical control system is used to control the start, stop, and operation of the vehicle's spreading device, as well as the display of various instruments; The hydraulic control system is mainly used to control the lifting and tilting of the spreading device, as well as the speed of the spreading disc, to ensure the smoothness and accuracy of the spreading process.
工作原理
Working principle
裝載水泥:水泥撒布車在水泥生產廠家或攪拌站通過氣力輸送或螺旋輸送等方式將水泥裝入罐體。氣力輸送是利用壓縮空氣將水泥從儲存?zhèn)}通過管道輸送到水泥罐體中,螺旋輸送則是通過旋轉的螺旋葉片將水泥推送罐體內。
Loading cement: Cement spreader trucks load cement into tanks at cement manufacturers or mixing plants through pneumatic conveying or spiral conveying. Pneumatic conveying is the use of compressed air to transport cement from a storage bin to a cement tank through pipelines, while spiral conveying is the use of rotating spiral blades to push cement into the tank.
運輸過程:水泥裝入罐體后,車輛將其運輸?shù)绞┕さ攸c。在運輸過程中,為防止水泥結塊,罐體內的攪拌裝置會緩慢旋轉,使水泥保持松散狀態(tài)。
Transportation process: After the cement is loaded into the tank, the vehicle transports it to the construction site. During transportation, in order to prevent cement from clumping, the mixing device inside the tank will slowly rotate to keep the cement in a loose state.
撒布作業(yè):到達施工地點后,啟動撒布裝置。根據(jù)施工要求,通過控制系統(tǒng)調節(jié)撒布盤的轉速、角度和撒布寬度。水泥在重力和撒布盤離心力的作用下,從罐體底部輸送到撒布盤上,然后被均勻地撒布在路面或其他施工區(qū)域上。
Spreading operation: After arriving at the construction site, start the spreading device. According to the construction requirements, adjust the speed, angle, and spreading width of the spreading disc through the control system. Cement is transported from the bottom of the tank to the spreading plate under the action of gravity and centrifugal force of the spreading plate, and then evenly spread on the road surface or other construction areas.
性能特點
Performance characteristics
撒布均勻性好:通過精確的計量裝置和合理設計的撒布裝置,能夠保證水泥在整個撒布寬度上均勻撒布,撒布精度可控制在一定范圍內,一般撒布不均勻度不超過 ±5%,確保施工質量的穩(wěn)定性。
Good uniformity of spreading: With precise measuring devices and well-designed spreading devices, cement can be evenly spread across the entire spreading width, and the spreading accuracy can be controlled within a certain range. Generally, the unevenness of spreading does not exceed ± 5%, ensuring the stability of construction quality.
撒布量可調節(jié):可以根據(jù)不同的施工要求,在較大范圍內靈活調節(jié)水泥的撒布量,通常撒布量可在 10 - 100kg/m? 之間進行調節(jié),滿足不同厚度和強度要求的路面基層或穩(wěn)定層施工。
Adjustable spreading amount: The spreading amount of cement can be flexibly adjusted within a large range according to different construction requirements, usually ranging from 10-100kg/m? Adjust the construction of pavement base or stable layer to meet different thickness and strength requirements.
工作效率高:具有較大的水泥儲存容量和較高的撒布速度,一般水泥罐體容積在 8 - 20 立方米之間,撒布速度可達每小時 5 - 10 ,能夠在較短時間內完成大面積的撒布作業(yè),提高施工進度。
High work efficiency: It has a large cement storage capacity and a high spreading speed. Generally, the cement tank volume is between 8-20 cubic meters, and the spreading speed can reach 5-10 kilometers per hour. It can complete large-scale spreading operations in a short time and improve construction progress.
機動性強:采用汽車底盤,具有良好的機動性和越野性能,能夠在不同路況的施工現(xiàn)場靈活行駛,適應各種復雜的施工環(huán)境。
Strong maneuverability: Adopting a car chassis, it has good maneuverability and off-road performance, and can flexibly drive on construction sites in different road conditions, adapting to various complex construction environments.
自動化程度高:配備的控制系統(tǒng),操作人員可以在駕駛室內通過儀表盤和操作手柄對撒布裝置的各項參數(shù)進行精確...
High degree of automation: equipped with advanced control system, operators can accurately control various parameters of the spreading device through the dashboard and operating handle in the cab
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